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PVB Laminated Glass Curing Autoclave Machinery

PVB Laminated Glass Curing Autoclave Machinery has glass washing machine,laminated glasss assemble working room,laminated glass pre-press machine,glass autoclave

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  • WL2500
  • Eworld

PVB Laminated Glass Curing Autoclave Machinery

PVB Laminated Glass Curing Autoclave Machinery has glass washing machine,laminated glasss assemble working room,laminated glass pre-press machine,glass autoclave

1.Glass washing and drying machine:

The washer drier, with digital display, can automatically regulate the rising and descending of the upper rubber roller, hair brush roller and air knife according to the glass thickness. The upper part can be raised to 400mm on the whole for being easy to clean and maintain. The hair brush roller is driven by two motors in the upper and lower part respectively. It is equipped with two pairs of stainless air knives and the blower owns silencer cotton and air intake filter and has features of great air quantity, low noise and good air-dry effect.

2.1. Max glass width: 2500mm

2.2. Minimum glass specification:420×350mm

2.3.Glass thickness 3-25mmCNC auto-adjustment.

2.4.Glass conveying  Speed from  0.5~4 m/min,adjustable.

2.5. Speed control method: frequency control

2.6. Outer dimension: 6300×3001650mm

2.7. Table height of roller: 810mm

2.8. Total power: 39KW

2.9. Water source: self-loop, supplemented by tapping pipe

2.10.Power380VAC50Hz

2.11. Weight: 3000Kg

2.2. Structural features

2.2.1. Hair brush roller: three pairs in total.

2.2.2. The metal parts in cleaning section contacting with water are stainless materials. The water supply system is PVC plastic pipe.

2.2.3. Cleaning section, cooling section and the outer cover of the lower section are cold-plate painting.

2.2.4. The cleaning section and air drying section can be raised by 400 mm. on the whole for being easy to clean and maintain.

2.2.5. The lifting drive shaft is optical axis painting. 

2.Glass assemble machine

3.1glass walking sucker hanger

 It’s composed of machine bodyvacuum systemwalking systempneumatic raise-drop system and control system.the haptor moving is driven by the cylinder. It’s featured with clean environment and no pollution..the accuracy can be≤±1mm.

3.1.1. walking  speed: 4m/min

3.1.2.Max sucking weight:1200kg

3.1.3. glass size:3600mm× 2500mm

3.1.4. Outer dimension:2500 × 1500 × 1700mm

3.1.5.motor  power0.37KW

3.1.6.PowerAC380V50Hz

3.1.7.Air sourcePressure 0.5~0. 8Mpa flow capacity 6.3L/min

3.1.8.Weight1200Kg

3.2Transitional conveyor

3.2.1.Conveying speed0.25~5m/min

3.2.2. Speed control method: frequency conversion

3.2.3Conveyor motor power: 1.1KW

3.2.4Outer dimension2500 X 1600 X 810mm

3.2.5.PowerAC380V50Hz, pressure :0.5-0.8mpa

3.2.6. Weight: 1100Kg

4.1. Automatic PVB Putting Machine

three-volume of PVB film automatic transposition independent by motor control,the power of the motor is 0.75 kw.

4.1. Quantity of PVB film to hold: 3 rolls

4.2.Rotation pattern of PVB film : manual

4.3. Outer dimension: 2000×3920×2400mm

4.4. Table height of roller: 860mm

4.5. Weight: 680Kg

3.Pre-heating and pre-press machine

The roller press is used for flat and laminated glass and multilayer combination of bulletproof glass consisting of top segment,prepress,heating up,final press and off-loading section. At the same time ,Its able to instead of the pre-pressing and heating-pressing machine of the hollow glass production line .the machin has PLC touch cabinet and one button start.,adjust the pressure from 0 to 0.6mpa according to the glass thickness and area.

      5.1. Technical parameters

5.1.1. Max glass width: 2500mm

5.1.2. Min glass width: 300mm

5.1.3. test and adjust the glass thickness full-autimatically

5.1.4. gear box is made of 10mm steel plate.

5.1.5. Processed glass thickness: 4~65mm

5.1.6. Stage level of roller: 860mm

5.1.7.Conveying speed0~400m/min (frequency conversion ajustable )

5.1.8. theres two sections of the heating part ,the total height is 4.6m,each section is 2.3m. there are 60 infrared heating elements and stainless steel reflector panel,the heating room is covered with Silicon cotton and protect by galvanized iron sheets .

5.1.9. Total power: 63KW, heating power:62kw, transmission power:1.1kw

5.1.10.PowerAC380V50Hz

5.1.11. Speed control method: frequency conversion

5.1.12. Weight: 4500Kg

    5.2. Structural features

5.2.1. The outer cover is cold plate painting.

5.2.2. The promotion structure is made of screw ,linear shaft ,angular tooth ,electrical cylinder

5.2.3. Structure of roller :top grade rubber roller of high temperature and aging resistant 

4.Glass autoclave

The infrared autoclave fits to manufacture curved and flat laminated glass ---architectural laminated glass, automative glass and bullet proof glass. The installed power of infrared autoclave is 50% less than existing autoclave and its energy-saving 30-40% .We also offer following glass laminating line machines: glass loading glass off-loadingglass washing and drying, assembly room,over-head vacaum lift,transfer unit and positioning station , IR preheat oven and presser, autoclave-car and PVB interlayers for laminated glass.

The infared autoclave adopt the design of a new train of thought, namely,make use of the natural forces and function of complex ways, greatly reducing the installation power and create the conditions for highly efficient heating method ..

The  central technology of Autoclave is the circulatory system and match heating system, which used the world's first natural cycle structure, heating and pressure power even cooling power and cycle power  coincide, so that air can be  natural circulation when heating and cooling; wavelength matches the heating  system in accordance with the principle of selection of a specific wavelength of infrared transparent gold-plated heating tube ,can be reached the high  efficiency of  heating and absorption of glass.

Furthermore, infrared autoclave cooling system and control system of technological innovation: the cooling system uses hot-dip galvanizing finned tube seamless steel pipe,with descaling and anti-scaling technology, non-scaling and does not rust; control system adopted optimized  process curve, the exhaust from working to the end is  one-touch, high degree of automation, to avoid the impact of the quality by the uneven level of the operator. Practicable technical won’t make  fire for the autoclave without air steam

Specifically,there’s some merits as followings

1.low power,high efficiency,and noticeable energy saving

The working time of Infared autoclave is less than or basically the same as the traditional autoclave, but only half of its installation power or even lower. Autoclave of dia2650 * 5500mm only 86KW, Autoclave of dia 2650 * 6000mm only 92KW, dia2850 * 6000mm only 102KW, dia3000 * 8000mm only 144KW. compared with the traditional autoclave ,The installation of the infared one is reduced nearly 50%,more than 30-40% of energy saving,

2.appropriate circulation  ,temperature uniformity. The highest temperature is always controlled at less than 130

3.PLC+ touch screen system and one-touch complete, High automation degree.

Cooling system equiped with descaling and anti-scaling technology, non-scaling and does not rust

Practicable technical won’t catch   fire for the autoclave without air steam

6. no noise and no oil pollution, so that to achieve clean and civilized production workshop

The quality of Autoclave depends on four aspects:

1. the quality (good or bad) of autoclave body itself: there’s no problem  with the pressure of the body, the key is the quality of autoclave door flange and solid and smart of opening  the door or not. Ours is a steel forging of the flange which is the best in china, the door device (as the picture shows ) is not only solid, and easy to adjust, although 1 ton heavier than 1 ton of others, but easy to use, long-term deformation. Adjustment easily switches by a person. Many autoclave door of other manufacturers is deformation after a period of time, brought many troubles to the customers.

2. technology of autoclave is advanced or not: depend on  two aspects, first, energy-saving or not, the second is whether the uniform temperature.

3. water-cooled system and the life of the heating tube: Cooling water pipe leaks and heating tube is short-life, they are a common problem in many autoclave. the cooling system of infrared autoclave adopts finned tube seamless steel pipe and hot-dip zinc processing, non-scaling and  does not rust,the life  is several times  more than ordinary zinc pipe ; infrared heating tube is gold-plated tube, it is not only high efficient, but also long life, there are several times more than the ordinary white quartz heating tube.

4 . Control system: The good control system must be the craft optimization product qualified rate is high, simultaneously the automaticity is high, the operation is simple, cannot operate each kind of pressed key's control system frequently. The infrared autoclave’s control system unified key starts, the entire journey automation, saves the person convenient qualified rate to be high. Has avoided the operators level irregularly to the product quality influence. The practical and feasible technological means will cause the autoclavenot to need to steam spatially will not catch fire

Main configuration of the equipment

PLC control system        1 set

Autoclave body           1 piece

Autoclave door           1 set

Motor                   2 sets

Heater                 1 set

Cooler                 1 set

Electric control cabinet    1 set

Safety valve             2 pieces

Pressure gauge           1 piece

Spare parts (tool)          1 set

Main technical parameters of the equipment

No.

Content

Technical parameter

1

Design pressure

1.5MPa

2

Working pressure

1.2-1.3 MPa

3

Design temperature

150

4

Working temperature

120-130

5

Working medium

Compressed air

6

Popping pressure of safety valve

1.4 MPa

7

Power of main machine

102KW

9

Heating method

a specific wavelength of transparent gold-plated infrared heating tube

10

Temperature and pressure control method

PLC

11

Length

6000mm

12

Effective inner diameter

2650mm


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Add: Tianqiao Industrial Park,Jinan City,Shandong Province,China
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